Jon Elson | 1 Dec 02:44

Re: Tune up- HAL Oscilloscope.

amtb@... wrote:
> Hi
> I have another pic http://www.conceptmachinery.com/Sh11.jpg
> On the graph
> X pos-cmd commanded position.
> Xpos-fb
> Xpos-cmd commanded position and it parallel to Xpos-fb.
> That what is should be?
>
> X output begins ok but ends wrong. Think X output should looks like trapeze.
>   
If you ask for more velocity than the drive can produce, then the 
command will hit the limit, as you are seeing.
Try this at a lower speed, and see if it works better.  Otherwise, it is 
what one would suspect - a wild discontinuity as the drive recovers from 
running open-loop for 400 ms.
> What need to change to make second part of X output looks like first?
> My current P 230, I 1.8, D0.
>
> Also pid.0.error should be similar graph  to X output, is this right.
> When X output become flat so should be pid.0.error become flat.
>   
You are commanding higher velocity than the drive can deliver, EMC is no 
longer in control of the motor, so the error is unbounded.

> What should I change here
Slow down, or change whatever is needed to allow the drive to put out 
more voltage (speed) to the motor.

Jon
(Continue reading)

amtb | 1 Dec 04:20

Re: Tune up- HAL Oscilloscope./NEW picture

Hi
I reduced Default_valacity =1.
Max_velacity =2.0
Default_acceleration = 2.0
Max_acceleration =3.0

The picture is:
www.conceptmachinery.com/Sh12.jpg

I reduced most of them by 2-3 times and graph looks good. I will post it
in 20 minutes.
I am interesting why my drive can not output more voltage?
Not power enough? It is SD-94  8 amp constant from servo dynamic
 http://www.servodynamics.com/sd94p_servodrive.html
thanks
Aram

> amtb@... wrote:
>> Hi
>> I have another pic http://www.conceptmachinery.com/Sh11.jpg
>> On the graph
>> X pos-cmd commanded position.
>> Xpos-fb
>> Xpos-cmd commanded position and it parallel to Xpos-fb.
>> That what is should be?
>>
>> X output begins ok but ends wrong. Think X output should looks like
>> trapeze.
>>
> If you ask for more velocity than the drive can produce, then the
(Continue reading)

Kirk Wallace | 1 Dec 04:52

Re: Tune up- HAL Oscilloscope./NEW picture

On Sun, 2008-11-30 at 20:20 -0700, amtb@... wrote:
> Hi
> I reduced Default_valacity =1.
> Max_velacity =2.0
> Default_acceleration = 2.0
> Max_acceleration =3.0
> 
> The picture is:
> www.conceptmachinery.com/Sh12.jpg
> 
> 
> 
> I reduced most of them by 2-3 times and graph looks good. I will post it
> in 20 minutes.
> I am interesting why my drive can not output more voltage?
> Not power enough? It is SD-94  8 amp constant from servo dynamic
>  http://www.servodynamics.com/sd94p_servodrive.html
> thanks
> Aram

This drive has its own PID feedback built in. You may need to decide
which PID loopback system you want to use, EMC2 or servo drive. I would
go with a "dumb" motor amp myself. Or, others here have a way to deal
with "smart" drivers. Or, I may be, all together, off base.
------------
Kirk
http://www.wallacecompany.com/machine_shop/

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(Continue reading)

amtb | 1 Dec 05:00

Re: Tune up- HAL Oscilloscope./NEW picture

> On Sun, 2008-11-30 at 20:20 -0700, amtb@... wrote:
>> Hi
>> I reduced Default_valacity =1.
>> Max_velacity =2.0
>> Default_acceleration = 2.0
>> Max_acceleration =3.0
>>
>> The picture is:
>> www.conceptmachinery.com/Sh12.jpg
>>
>>
>>
>> I reduced most of them by 2-3 times and graph looks good. I will post it
>> in 20 minutes.
>> I am interesting why my drive can not output more voltage?
>> Not power enough? It is SD-94  8 amp constant from servo dynamic
>>  http://www.servodynamics.com/sd94p_servodrive.html
>> thanks
>> Aram
>
> This drive has its own PID feedback built in. You may need to decide
> which PID loopback system you want to use, EMC2 or servo drive. I would
> go with a "dumb" motor amp myself. Or, others here have a way to deal
> with "smart" drivers. Or, I may be, all together, off base.
Yes, drive can close loop but i use EMC2 to close loop.

> ------------
> Kirk
> http://www.wallacecompany.com/machine_shop/
>
(Continue reading)

Kirk Wallace | 1 Dec 05:01

Re: Tune up- HAL Oscilloscope./NEW picture

On Sun, 2008-11-30 at 19:52 -0800, Kirk Wallace wrote:
> On Sun, 2008-11-30 at 20:20 -0700, amtb@... wrote:
> > Hi
> > I reduced Default_valacity =1.
> > Max_velacity =2.0
> > Default_acceleration = 2.0
> > Max_acceleration =3.0
> > 
> > The picture is:
> > www.conceptmachinery.com/Sh12.jpg
> > 
> > 
> > 
> > I reduced most of them by 2-3 times and graph looks good. I will post it
> > in 20 minutes.
> > I am interesting why my drive can not output more voltage?
> > Not power enough? It is SD-94  8 amp constant from servo dynamic
> >  http://www.servodynamics.com/sd94p_servodrive.html
> > thanks
> > Aram
> 
> This drive has its own PID feedback built in. You may need to decide
> which PID loopback system you want to use, EMC2 or servo drive. I would
> go with a "dumb" motor amp myself. Or, others here have a way to deal
> with "smart" drivers. Or, I may be, all together, off base.
> ------------
> Kirk
> http://www.wallacecompany.com/machine_shop/

Oops, I just realized you are driving brushless motors, so maybe you
(Continue reading)

amtb | 1 Dec 05:23

Re: Tune up- HAL Oscilloscope./NEW picture

> On Sun, 2008-11-30 at 19:52 -0800, Kirk Wallace wrote:
>> On Sun, 2008-11-30 at 20:20 -0700, amtb@... wrote:
>> > Hi
>> > I reduced Default_valacity =1.
>> > Max_velacity =2.0
>> > Default_acceleration = 2.0
>> > Max_acceleration =3.0
>> >
>> > The picture is:
>> > www.conceptmachinery.com/Sh12.jpg
>> >
>> >
>> >
>> > I reduced most of them by 2-3 times and graph looks good. I will post
>> it
>> > in 20 minutes.
>> > I am interesting why my drive can not output more voltage?
>> > Not power enough? It is SD-94  8 amp constant from servo dynamic
>> >  http://www.servodynamics.com/sd94p_servodrive.html
>> > thanks
>> > Aram
>>
>> This drive has its own PID feedback built in. You may need to decide
>> which PID loopback system you want to use, EMC2 or servo drive. I would
>> go with a "dumb" motor amp myself. Or, others here have a way to deal
>> with "smart" drivers. Or, I may be, all together, off base.
>> ------------
>> Kirk
>> http://www.wallacecompany.com/machine_shop/
>
(Continue reading)

tomp | 1 Dec 05:40
Favicon

Re: Tune up- HAL Oscilloscope./NEW picture

aram

amtb@... wrote:
>> On Sun, 2008-11-30 at 19:52 -0800, Kirk Wallace wrote:
>>     
>>> On Sun, 2008-11-30 at 20:20 -0700, amtb@... wrote:
>>>       
>>>> Hi
>>>> I reduced Default_valacity =1.
>>>> Max_velacity =2.0
>>>> Default_acceleration = 2.0
>>>> Max_acceleration =3.0
>>>>
>>>> The picture is:
>>>> www.conceptmachinery.com/Sh12.jpg
>>>>
>>>>
>>>>
>>>> I reduced most of them by 2-3 times and graph looks good. I will post
>>>>         
>>> it
>>>       
>>>> in 20 minutes.
>>>> I am interesting why my drive can not output more voltage?
>>>> Not power enough? It is SD-94  8 amp constant from servo dynamic
>>>>  http://www.servodynamics.com/sd94p_servodrive.html
>>>> thanks
>>>> Aram
>>>>         
>>> This drive has its own PID feedback built in. You may need to decide
(Continue reading)

tomp | 1 Dec 05:27
Favicon

Re: Tune up- HAL Oscilloscope./NEW picture

Kirk

Kirk Wallace wrote:
> On Sun, 2008-11-30 at 20:20 -0700, amtb@... wrote:
>   
>> Hi
>> I reduced Default_valacity =1.
>> Max_velacity =2.0
>> Default_acceleration = 2.0
>> Max_acceleration =3.0
>>
>> The picture is:
>> www.conceptmachinery.com/Sh12.jpg
>>
>>
>>
>> I reduced most of them by 2-3 times and graph looks good. I will post it
>> in 20 minutes.
>> I am interesting why my drive can not output more voltage?
>> Not power enough? It is SD-94  8 amp constant from servo dynamic
>>  http://www.servodynamics.com/sd94p_servodrive.html
>> thanks
>> Aram
>>     
>
> This drive has its own PID feedback built in. You may need to decide
> which PID loopback system you want to use, EMC2 or servo drive. I would
> go with a "dumb" motor amp myself. Or, others here have a way to deal
> with "smart" drivers. Or, I may be, all together, off base.
> ------------
(Continue reading)

Dave Engvall | 1 Dec 05:33

Re: Tune up- HAL Oscilloscope./NEW picture


On Nov 30, 2008, at 8:27 PM, tomp wrote:

> Kirk
>
> Kirk Wallace wrote:
>> On Sun, 2008-11-30 at 20:20 -0700, amtb@... wrote:
>>
>>> Hi
>>> I reduced Default_valacity =1.
>>> Max_velacity =2.0
>>> Default_acceleration = 2.0
>>> Max_acceleration =3.0
>>>
>>> The picture is:
>>> www.conceptmachinery.com/Sh12.jpg
>>>
>>>
>>>
>>> I reduced most of them by 2-3 times and graph looks good. I will  
>>> post it
>>> in 20 minutes.
>>> I am interesting why my drive can not output more voltage?
>>> Not power enough? It is SD-94  8 amp constant from servo dynamic
>>>  http://www.servodynamics.com/sd94p_servodrive.html
>>> thanks
>>> Aram
>>>
>>
>> This drive has its own PID feedback built in. You may need to decide
(Continue reading)

Jon Elson | 1 Dec 06:17

Re: Tune up- HAL Oscilloscope./NEW picture

tomp wrote:
> you mention a 'dumb' driver
> anything you know of for AC drives?
> i've done this with lots of copley's
> but those were dc brushed amps
>   
I have my $150 PWM brushless servo amps, which can be driven by my 
universal PWM controller.  The amp just delivers supply voltage x the 
PWM duty cycle to the motor, unless current reaches the limit value.  
So, it is a REALLY "dumb" amp, no torque control loop, no sinusoidal 
drive, no encoder input.  it does need commutation signals.  I've driven 
Giddings & Lewis, Pittman, Servo Dynamics and Panasonic motors with 
excellent results.  I've tried a few others with mixed results, mostly a 
lot of motor vibration, due to the six-step drive.  See 
http://pico-systems.com/acservo.html for more info.

Jon

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Kirk Wallace | 1 Dec 06:38

Re: Tune up- HAL Oscilloscope./NEW picture

On Sun, 2008-11-30 at 22:27 -0600, tomp wrote:
... snip
> you mention a 'dumb' driver
> anything you know of for AC drives?
> i've done this with lots of copley's
> but those were dc brushed amps
> thanks
> tomp

I am out of my league here, but I had Jon's new brushless amp in mind.
----------
Kirk
http://www.wallacecompany.com/machine_shop/

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amtb | 1 Dec 03:38

Re: Tune up- HAL Oscilloscope.

> amtb@... wrote:
>> Hi
>> I have another pic http://www.conceptmachinery.com/Sh11.jpg
>> On the graph
>> X pos-cmd commanded position.
>> Xpos-fb
>> Xpos-cmd commanded position and it parallel to Xpos-fb.
>> That what is should be?
>>
>> X output begins ok but ends wrong. Think X output should looks like
>> trapeze.
>>
> If you ask for more velocity than the drive can produce, then the
> command will hit the limit, as you are seeing.
> Try this at a lower speed, and see if it works better.  Otherwise, it is
> what one would suspect - a wild discontinuity as the drive recovers from
> running open-loop for 400 ms.
>> What need to change to make second part of X output looks like first?
>> My current P 230, I 1.8, D0.
>>
>> Also pid.0.error should be similar graph  to X output, is this right.
>> When X output become flat so should be pid.0.error become flat.
>>
> You are commanding higher velocity than the drive can deliver, EMC is no
> longer in control of the motor, so the error is unbounded.
>
>> What should I change here
> Slow down, or change whatever is needed to allow the drive to put out
> more voltage (speed) to the motor.
>
(Continue reading)

amtb | 1 Dec 03:40

Re: Tune up- HAL Oscilloscope.

Hi
I reduced all:
Default_valacity =1.
Max_velacity =2.0
Default_acceleration = 2.0
Max_acceleration =3.0

I reduced most of them by 2-3 times and graph looks good. I will post it
in 20 minutes.
I am interesting why my drive can not output more voltage?
power not enough? It is SD-94  8 amp constant from servo dynamic
 http://www.servodynamics.com/sd94p_servodrive.html
thanks
Aram

> amtb@... wrote:
>> Hi
>> I have another pic http://www.conceptmachinery.com/Sh11.jpg
>> On the graph
>> X pos-cmd commanded position.
>> Xpos-fb
>> Xpos-cmd commanded position and it parallel to Xpos-fb.
>> That what is should be?
>>
>> X output begins ok but ends wrong. Think X output should looks like
>> trapeze.
>>
> If you ask for more velocity than the drive can produce, then the
> command will hit the limit, as you are seeing.
> Try this at a lower speed, and see if it works better.  Otherwise, it is
(Continue reading)

Jon Elson | 1 Dec 06:06

Re: Tune up- HAL Oscilloscope.

amtb@... wrote:
> Hi
> I reduced all:
> Default_valacity =1.
> Max_velacity =2.0
> Default_acceleration = 2.0
> Max_acceleration =3.0
>
> I reduced most of them by 2-3 times and graph looks good. I will post it
> in 20 minutes.
> I am interesting why my drive can not output more voltage?
> power not enough? It is SD-94  8 amp constant from servo dynamic
>  http://www.servodynamics.com/sd94p_servodrive.html
>   
It may be a setting in the .ini file, limiting EMC to an output of 1.0 
output units, which may or may not scale to 100% output to your drive.
Default velocity is 1.0 user units/second.. That could be 60 mm/min or 
60 Inch/min, depending on the setting of LINEAR_UNITS in your [TRAJ] 
section.  Also, settings in the Servo Dynamics drive could limit the 
maximum velocity.

Jon

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amtb | 1 Dec 14:26

Re: Tune up- HAL Oscilloscope.

> amtb@... wrote:
>> Hi
>> I reduced all:
>> Default_valacity =1.
>> Max_velacity =2.0
>> Default_acceleration = 2.0
>> Max_acceleration =3.0
>>
>> I reduced most of them by 2-3 times and graph looks good. I will post it
>> in 20 minutes.
>> I am interesting why my drive can not output more voltage?
>> power not enough? It is SD-94  8 amp constant from servo dynamic
>>  http://www.servodynamics.com/sd94p_servodrive.html
>>
> It may be a setting in the .ini file, limiting EMC to an output of 1.0
> output units, which may or may not scale to 100% output to your drive.
> Default velocity is 1.0 user units/second.. That could be 60 mm/min or
> 60 Inch/min, depending on the setting of LINEAR_UNITS in your [TRAJ]
> section.  Also, settings in the Servo Dynamics drive could limit the
> maximum velocity.
>
Hi
i should be able to go up to +10V to -10V. Am i right?
is 1.0 output units means i use only 1.0V out of 10V that system can output?
does pic www.conceptmachinery.com/Sh12.jpg looks ok?
thanks
aram

> Jon
>
(Continue reading)

Anders Wallin | 1 Dec 14:31

Re: Tune up- HAL Oscilloscope.

> Hi
> i should be able to go up to +10V to -10V. Am i right?
> is 1.0 output units means i use only 1.0V out of 10V that system can output?
> does pic www.conceptmachinery.com/Sh12.jpg looks ok?

This looks better, now your Xoutput is not saturating and the error also 
looks trapezoidal. This is a system you can start to tune - the previous 
one was hopeless.
Check with a multimeter or oscilloscope what you get out from the DAC, 
and what the servodrive can accept.
As someone suggested, there might be a speed/acceleration (or 
voltage/current) limit in the drive also.

AW

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noel | 1 Dec 15:38
Favicon

Re: Tune up- HAL Oscilloscope.

Aram,
2 PID loops are ok to use, just a bit more difficult to tune.
I use Yaskawa motors/drives with the m5i20 & 7i33.
I have to tune the yaskawa drive and motor first with yaskawa software and
get them running smoothly.
Usually I tune them fairly 'soft', that is not very stiff (in velocity
mode).
Then I tune them with EMC.  It can be a bit tricky, but patience pay off.
The motor/drive tuning is very important!!
Also, since there are more parameters, it is a good idea to 'write it down'
so you don't go around in circles.
Good luck.

Noel.
'Roguish' 

-----Original Message-----
From: amtb@...
[mailto:amtb@...] 
Sent: Monday, December 01, 2008 5:26 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] Tune up- HAL Oscilloscope.

> amtb@... wrote:
>> Hi
>> I reduced all:
>> Default_valacity =1.
>> Max_velacity =2.0
>> Default_acceleration = 2.0
>> Max_acceleration =3.0
(Continue reading)

Jon Elson | 1 Dec 18:26

Re: Tune up- HAL Oscilloscope.

amtb@... wrote:
>>
> Hi
> i should be able to go up to +10V to -10V. Am i right?
> is 1.0 output units means i use only 1.0V out of 10V that system can output?
>   
I still don't know what interface you are using, but that MAY be 
correct.  It would certainly limit your speed if the drive was assuming 
10 V = 100%.
> does pic www.conceptmachinery.com/Sh12.jpg looks ok?
>   
Yes.

Jon

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amtb | 10 Dec 04:31

spindle – product by them self????

Hello
I am building light gantry type machine and I am looking for spindle that
can hold up to 0.75 inch cutter. My cutter will be will be long – up to
7-10 inches with index able inserts. RPM up to 3000.
I prepare to cut fume soft material. I would like to hold cutter with
collets similar to 5C.
Is there stay alone spindle – product by them self that I described above?
 Thank you
Aram

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